Original Factory Service Repair Manual for the Clark GEX16, GEX18, GEX20s, GTX16, GTX18, GTX20s Forklift Trucks.
This manual is very detailed and contains all the official Clark manufacturer specifications, troubleshooting, repair instructions step by step with illustrations and wiring diagrams. Simple to complicated repairs can be completed effortlessly with the information provided. It is 100 percent complete and intact. The manual is specifically written for the DIY as well as the experienced mechanic.
Models Covered:
Clark GEX16 (4 Wheel) Forklift Truck
Clark GEX18 (4 Wheel) Forklift Truck
Clark GEX20s (4 Wheel) Forklift Truck
Clark GTX16 (3 Wheel) Forklift Truck
Clark GTX18 (3 Wheel) Forklift Truck
Clark GTX20s (3 Wheel) Forklift Truck
CONTENTS AS FOLLOWS:
SA SAFE MAINTENANCE
1. Safety
2. Lifting, Jacking, and Blocking the Truck
3. Towing
PS PERIODIC SERVICE
1. Maintenance Schedules
2. Planned Maintenance Program
3. The PM Inspection Form
12 BATTERY
1. Battery Service
13 WIRING, SWITCHES, AND INSTRUMENTS
1. Schematic Electric Circuit Diagrams
2. General Electrical Service Tips
3. Wiring and Cables
4. Switches and Sensors
5. Instrument Panel
16 ELECTRIC MOTORS
1. Motor Specifications And Descriptions
2. Drive Motors Overhaul
3. Pump Motor Overhaul
17 CONTACTORS
1. Contactors Specification and Overhaul
19 MOTOR CONTROLS
1. Description
2. Control Programming
3. Control troubleshooting
4. GEX Factory Control Settings
20 DRIVE AXLE
1. Specifications and Description of Drive Axle
2. Disassembly of Drive Axle
3. Disassembly of wheel Assembly
4. Adjustment
22 WHEELS AND TIRES
1. Wheels & Tires Specifications and Description
2. Wheels & Tires Mounting and Maintenance
23 BRAKE SYSTEM
1. Brake System Specifications and Description
2. Service Brake Troubleshooting
3. Brake Pedal Linkage & Adjustments
4. Brake Bleeding
5. Pedal and Master Cylinder Service
6. Parking Brake Service
25 STEERING SYSTEM (GEX16-20s)
1. Steering System Specifications and Description.
2. Steering System Troubleshooting
3. Steering Column Removal and Replacement
4. Steering System Relief Pressure Check and
Adjustment
5. Steering Axle Wheel Bearing Maintenance
and Adjustment
6. Steering Axle Removal and Replacement
7. Steer Cylinder Removal and Replacement
8. Steering Gear Overhaul
9. Steer Cylinder Overhaul
26 STEER SYSTEM (GTX16-20s)
1. Steering System Specifications and Description.
2. Steering System Troubleshooting
3. Steering Column Removal and Replacement
4. Steering System Relief Pressure Check and
Adjustment
5. Steering Gear Overhaul
6. Steer Axle Service
7.Steering Gear Overhaul(ELH Optional)
29 HYDRAULIC SUMP, FILTERS, AND PUMP
1. Main Hydraulic System Specifications and
Description
2. Main Hydraulic Pump Troubleshooting
3. Main Hydraulic Pump Removal and Installation
30 HYDRAULIC SYSTEM
1. Hydraulic Control Valve/Lift Circuit
Specifications and Description
2. Hydraulic System Schematic
3. Hydraulic System Troubleshooting
4. Hydraulic Sysrem Pressure Checks and Adjust-
ments
5. Hydraulic Control Valve Removal and Replacement
6. Hydraulic Control Valve Overhaul
32 TILT CYLINDERS
1. Tilt Cylinder Specifications and Description
2. Checks and Adjustments
3. Tilt Cylinder Removal and Installation
4. Tilt Cylinder Overhaul
34 UPRIGHTS
1. Upright Specifications and Description
2. Trouble shooting
3. Upright Inspection
4. Carriage and Upright Roller Clearance Checks and
Shim Adjustment
5. Cylinder Removal, Shimming, Overhaul and
Replacement
6. Upright Chain Inspection, Adjustment and Replace-
ment
7. Fork and Carriage Removal and Replacement
8. Upright Removal and Replacement
38 COUNTERWEIGHT AND CHASSIS
1. Counterweight Specifications and Description
2. Counterweight Removal and Installation
3. Overhead Guard Removal and Installation
4. Floor Plate, Seat, and Seat Deck Removal and
Installation
40 SPECIFICATIONS
1. Nameplate and Decals
2. General Specifications
3. Hydraulic Fitting Tightening Procedure
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Model Specification: Clark GEX16, GEX18, GEX20s, GTX16, GTX18, GTX20s Forklift Trucks
Language: English
Total Pages: 425
File Format: PDF
Requirements: Adobe PDF Reader
Zoom In/Out: yes
Notes: Bookmarked, searchable, Fully printable, instant download
Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Smartphone, Android etc…
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